1、 企业简介
1. Company Profile
安徽叉车集团公司(合力)是中国最大的工业车辆科研、生产、出口基地,国家520户重点企业之一,安徽省高新技术企业,拥有行业唯一的国家级“企业技术中心”。
Anhui Forklift Group Corporation (HELI) is the largest base for industrial vehicle research, manufacture and export in China, and it’s one of 520 National Key Enterprises. As one of the New and High-tech Enterprises of Anhui Province, HELI owns the unique national-level “Enterprise Technical Center” of the industry.
合力(HELI),是中国机械行业500强、中国机械行业核心竞争力100强、中国企业信息化500强。
HELI is among the Top 500 Enterprises of Machinery Industry in China, the Top 100 Enterprises of Machinery Industry in China with Core Competitiveness and the Top 500 Informationized Enterprises in China.
合力,拥有行业中第一家上市公司—安徽合力股份有限公司,股票先后入选上证红利指数样本股、沪深300指数样本股。
HELI has the first listed company of the industry-Anhui Heli Co., Ltd., and the stock of the company is successively appraised as the Dividend Index Sample Stock and Hushen 300 Index Sample Stock.
2007年公司实现营业收入81.74亿元,其中产品销售收入58.85亿元,出口叉车创汇1.26亿美元,主要经济技术指标连续17年位居全国同行业首位,2006年位居全球叉车行业十强。
The operating income realized by the company is RMB 8.174 billion yuan in 2007, including product sales income of RMB 5.885 billion yuan and the forklifts export foreign exchange income of RMB 126 million yuan. The major economic and technical indexes have been ranking at the first place in the industry of the country consecutively for 17 years, and in 2006, the company was ranked among the Top 10 Global Forklift Enterprises.
合力始终坚持自主品牌建设,合力品牌已经成长为中国叉车行业抗衡国际知名品牌的支柱。“合力”牌叉车被评为“中国叉车市场第一品牌”、“中国叉车市场自主创新第一品牌”、“中国叉车市场最具影响力品牌”、国家商务部“重点培育和发展的出口名牌”、HELI商标被评为“中国驰名商标”。
HELI always insists on the independent brand construction, and now the brand HELI has become the backbone of the Chinese forklift industry to compete with the famous international brands. “HELI” forklift is appraised as “No.1 Brand of Chinese Forklift Market”, “No.1 Brand of Independent Innovation of Chinese Forklift Market”, “The Most Influential Brand of the Chinese Forklift Market”, “The Key Famous Export Brand Fostered and Promoted by the Ministry of Commerce of the People’s Republic of China”, and HELI trademark is appraised as the “Famous Trademark of China”.
2、亲切关怀
2. Considerate Concern
“我们国家要从制造大国向制造强国迈进,还必须下很大力气。关键一是要建立适应市场竞争的机制;二是必须把自主创新作为核心竞争力,使产品质量更好,价格更优。”
胡锦涛总书记视察合力。
“We must make great efforts to stride forward from the large manufacturing country to the strong manufacturing country. The critical point is, firstly, the mechanism adapting the market competition shall be established; and that, secondly, the independent innovation must be taken as the core competitiveness to make the product quality better and to make the price more preferential.”
Secretary-General and Chairman Hu Jintao inspects HELI.
3、技术创新体系
3. Technical Innovation System
合力的技术中心共设有八个专业研究所、两个专业工作室和两个中试基地,共有约500名研发人员,其中拥有硕士学历的有35人,其设计水平代表了国内同行的最高水准。
There are totally 8 professional research institutes, 2 professional studios and 2 medium test bases under the Technical Center of HELI. There are approximately 500 research and development staffs, including 35 technicians with MA degrees, and the designing level of the Center has represented the highest level of the industry in China.
“十五”以来,合力累计投入近6亿元进行技术创新,共研发创新项目535项,其中列入国家级、省级科技研发创新项目40余项,获得各类授权专利37项,并分别与中科院智能所、清华大学、上海交大、中科大、同济大学、合肥工大、北京航空航天大学等开展了产学研合作。
Since the “10th-Five-Year-Plan”, nearly RMB 600 million yuan has been totally invested in technical innovation. 535 innovation projects have been developed, including more than 40 listed in national-level and provincial-level science and technology innovation project. 37 various authorizations and patents have been awarded. HELI has taken part in the production, academic and research cooperation respectively with Intelligence Institute of Chinese Academy of Sciences, Tsinghua University, Shanghai Jiaotong University, University of Science and Technology of China, Tongji University, Hefei University of Technology, Beijing University of Aeronautics and Astronautics etc.
上世纪90年代,公司相继自主研发了具有当代国际水平的1-10吨H2000系列叉车、1-3吨系列电动叉车、14-16吨重装叉车、系列自动化仓储设备、机场牵引设备。进入新世纪公司又自主研发了新一代符合美国EPA标准的绿色环保型G系列叉车,以及可与国际知名品牌相媲美的18-25吨集装箱处理设备。同时,集团公司还根据国际市场趋势,瞄准中高端市场,陆续成功地自主研制了系列装载机、压路机等工程机械产品。
In 1990s, the company has successively and independently developed the H2000 Series 1-10T Forklift, 1-3 T Series Electric Forklift, 14-16T Heavy Loading Forklift, serial automation warehousing equipment and airport traction equipment of current international level. Entering into the new century, the company has independently developed a new generation of environment-friendly G-Series Forklift complying with the American EPA Standard, and the 18-25 T container treatment equipment comparable with internationally famous brands. At the same time, the Group also aims at the medium and high-end market according to the international market tendency, and has successfully and independently developed the serial loading machines, road rollers and other engineering machinery products.
4、产品研发平台
4. Product R&D Platform
在合力,产品的设计开发遵循国际先进的设计理念和方法,并积极应用当今最先进的计算机三维技术、数据分析技术、信息技术和管理技术,使产品开发周期大大缩短,最大限度地满足了快速、多变的市场需求。
HELI follows the internationally advanced designing ideas and methods in product design and development, and actively applies the current most advanced computer 3D technology, data analysis technology, information technology and management technology to greatly shorten the product development cycle, maximally meet the rapid and changing market demands.
合力建立了基于PDM的4C集成技术产品研发系统平台。该平台管理着所有产品及与产品相关的电子数据,数据量已经达到100G。通过该平台,公司建立了三维数字化平台CAD/CAM/CAE,提供在Internet基础上的协同设计开发平台,在设计、工艺等部门全面采用3D进行产品设计、模具设计、冲压成型工艺设计等工作,建立健全企业自身的三维零部件资源库,完成信息集成工作。通过该平台,公司可以充分运用计算机辅助制造(CAM)技术,实现在计算机中动态模拟实际加工情况,对程序做全面的检查,预防可能出现的各种加工缺陷,从而有效降低加工成本。
HELI has established the 4C Integrated Technical Product R&D System Platform based on PDM. This platform manages all products and electronic data related to products, and the data amount has reached 100 G. Through the platform, the company has established a 3D digitalized platform of CAD/CAM/CAE to provide a coordinate design and development platform based on Internet. 3D technology is completely adopted by the design and technological departments for product design, mould design, die stamping processing and so on, and to establish and complete the 3D part resources of the company and to complete the information integration task. Through this platform, the company can fully employ the CAM technology to dynamically simulate the actual processing situation to comprehensively inspect the program and to prevent the various process defects that might appear, therefore, to effectively reduce the processing cost.
5、产品开发试验研究
5. Product Development Test Research
合力的技术创新离不开完善的试验研究体系。合力不断跟踪世界运搬机械技术发展趋势,对环保排放、振动噪音、电磁兼容等制约行业发展的关键核心技术进行研究攻关,取得了明显成效,显著提升了企业竞争力。
The technical innovation of HELI cannot be separated from a perfect test research system. HELI constantly follows up the technological development trend of haulage machine in the world, performs research on environment-friendly emission, vibration noise, electromagnetic compatibility etc. that restrict the industry’s development, and has achieved outstanding achievements, which have remarkably enhanced the competitiveness of the company.
新型动力传动研发与试验平台;
发动机综合性能试验台;
叉车整车性能的测试系统;
叉车NVH研究
New power transmission R&D and test platform;
Engine comprehensive performance test platform;
Forklift overall performance test platform;
Forklift NVH research
6、信息管理
6. Information Management
合力在进行技术创新的同时,还不断加强信息化建设,提高企业管理水平,被科技部认定为国家级信息化示范企业,并成功地自主研发出适合国情的“和谐ERP制造业管理软件”,建立了安徽叉车集团公司协同信息管理系统平台。
安徽叉车集团公司协同信息管理系统平台:
While implementing the technical innovation, HELI is also constantly strengthening the informationization construction to improve the management level of the company. HELI is appraised as the National-level Informationization Pilot Enterprise, and successfully and independently develops the “Harmony ERP Manufacturing Management Software” suitable to the Chinese market, and establishes the Cooperative Information Management System Platform of Anhui Forklift Group.
Cooperative Information Management System Platform of Anhui Forklift Group
① 提出了离散式制造业行业信息化的典型方案。
① The company proposes the typical plan for discrete manufacturing industry informationization.
②在集团公司内应用三维CAD和CAE/CAPP/CAM集成技术。在设计、工艺等部门全面采用3D技术进行产品设计、模具设计等工作,建立公司自身的三维零部件资源库,完成设计信息的集成,新产品三维设计率达到100%;实现CAD/CAE/CAPP/CAM的集成应用,形成完善的产品开发平台。
② 3D CAD and CAE/CAPP/CAM integration technology are applied by the Group. 3D technology is completely adopted by the design and technological departments for design, mould design and other task. The 3D parts resource library is established for the company to complete the information integration, and the 3D design of new products has reached 100%; the integration application of CAD/CAE/CAPP/CAM has been realized to perform the perfect product development platform.
③建立以PDM为纽带的工程设计信息管理系统,实现产品的版本及生命周期管理,有效而安全地进行产品设计;建立典型产品模板,通过配置来满足变形设计要求;应用成组技术建立企业零件库,实现设计标准化;通过流程与项目管理,实现产品开发的动态控制;建立企业资源库。
③ The company established the engineering design information management system with PDM, realizing the product version and life cycle management so as to effectively and securely perform product design. The company established typical product templates to meet the transmogrification design requirements through configurations, applied the group technology to establish the enterprise parts library to realize the design standardization realized the dynamic control on product development through flow and project management, and established the enterprise resource library.
④完成三个成员公司的HMS系统实施,完成全部制造型公司的HMS系统实施,全面完成公司成员单位的ERP项目实施。
④ The company completed the HMS system implementation of 3 member companies, completed the HMS system implementation of all manufacturing companies, and comprehensively completed the ERP project implementation of the member companies.
7、完善的制造体系
7. Perfect Manufacturing System
合力始终坚持以先进制造技术改造传统产业。从整机到零部件,从制造手段到制造理念,合力不断追求世界级的制造水平。通过大批高精尖数控设备的引进,从下料、焊接、涂装、到金加工,合力已经形成了适应多品种、小批量离散制造特点的柔性制造体系。
HELI always insists on reforming the traditional industry with advanced manufacturing technology. From the complete machine to the parts, from the manufacturing methods to the manufacturing ideas, HELI is constantly pursuing the highest international manufacturing level. Through the introduction of a large amount of highly precise and top numerical control equipment, HELI has established the flexible manufacturing system adapting with multiple varieties and small batch discrete manufacturing characteristics from material choosing, welding, painting and metallic processing.
8、专业零部件制造
8. Professional Parts Manufacturing
通过整机制造,合力同时具备铸件、变速箱、油缸、变矩器、转向桥、驱动桥等关键核心零部件的制造能力。消失模铸造绿色环保,是国内铸造业的应用典范。
Through complete machine manufacturing, at the same time, HELI improved its manufacturing capacity for castings, gear-box, oil tank, torque converter, steering bridge, driving axle and other critical core parts. The evaporative mould founding environment-friendly is the application model of the founding industry in China.
9、柔性制造系统
9. Flexible Manufacturing System
合力形成的完整的柔性制造体系,实现了面向订单组装的多品种小批量混流制造模式。合力拥有柔性生产流水线20多条,设备数控化率为78%,实现了按订单组装的制造模式,制造和交付周期极大缩短,达到了国际同行业水平。
The complete flexible manufacturing system formed by HELI has realized the multiple varieties and small batch mixed flow assembling manufacturing mode order-oriented. HELI is equipped with more than 20 flexible production lines, and the numerical control rate is 78%. Thanks to the assembling manufacturing mode order-oriented, both the manufacturing cycle and the delivery cycle have been shortened extremely to reach the international level of the industry.
10、主要产品
10. Major Products
合力在线生产的所有产品全部具有自主知识产权,其中主导产品有:
All online products of HELI have independent intellectual property rights, including the major products as follows:
1-10吨H2000系列叉车;
1-10T H2000 Series Forklift;
1-3吨系列电动叉车;
1-3T Series Electric Forklift;
14-16吨重装叉车;
14-16 T Heavy Loading Forklift;
自动化仓储设备、机场牵引设备;
Automatic Warehousing Equipment and Airport Traction Equipment;
新一代符合美国EPA标准的绿色环保型G系列叉车;
New Generation of Environment-friendly G-Series Forklift Complying with the American EPA Standard;
18-25吨集装箱处理设备;
18-25 T Container Treatment Equipment
军用野战进箱车、 火箭弹专用车、军用堆高机等装备;
Military Field Operation Box Feeding Truck, Special Vehicle for Missiles and Military Stacking Machine, etc;
中高端系列装载机、压路机等工程机械产品。
Mid and High-End Series Loading Machine, Road Roller and Engineering Mechanical Products
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